Production of Medical Collagen Products

What did our client need?

Our client has developed a range of high quality, medical collagen products to provide benefits across a range of applications.

As they are producing a medical-grade product, the specification of the cleanroom adhered to GMP design principles.

With its UltraTech Precision panel system’s fully flush envelope, the facility is futureproofed to meet emerging regulations.

The project

Using our reliable design process, we used digital modelling to calculate and verify the air flow design, reducing risk and enhancing performance. HEPA fan filter units (FFUs) were used to process and deliver the particulate control and the air change rate (ACR) required to achieve ISO 14644 Class 7.

Our ECO control system gives real-time visibility on the cleanroom’s performance and alarms if any monitored parameters vary outside of a user-defined threshold.

The result

The cleanroom was designed in zones to facilitate the process and equipment for milling and freezing. Some machinery was part enclosed, to control the heat gains within the classified areas and doors and vision panels were incorporated to facilitate process flow.

We provided a full furniture fit-out service, coordinated with the cleanroom installation to reduce overall project lead times and benefitting our customer with the opportunity to use a single point of supply.

Cleanroom validation was performed to qualify performance in accordance with ISO 14644, with an interim report issued immediately and the full report to meet the needs of regulatory bodies issued in just 2 days.

What's right for your project?

The quickest way to move forward is to consult one of our specialists. That way you'll quickly find out which solution fits your project, and get an indication of the investment and timeline.